Services

Pocessing Services

At Vinay Metals, we don’t just sell metal, we offer FIRSTCUT+® Processing Services to further extend our commitment to you, our valued customer. FIRSTCUT+® Processing Services include additive manufacturing, cut-to-length, leveling, slitting, edging, custom rerolling, shearing, laser cutting, laser gauge measurement, water jet cutting, sawing, precision cold saw cutting, precision blanks, first stage machining, heat treating, ultra-sonic testing, boring, trepanning, deburring, and angle cutting.

CUTTING

CUT TO LENGTH / WIDTH

A “Cut-To-Length” line is a popular method of creating flat, rectangular blanks from larger metal coils. Also known as a CTL or a Blanking Line, our machine will uncoil the larger material or master coil, straighten or flatten it, and then cut it to the required length as it moves through the line, and ultimately stack it into a bundle.

LASER CUTTING

Our laser cutting solutions bring your cut metal to you more efficiently than ever before. Whether you choose our fiber lasers or traditional CO2 lasers, UPM has a variety of laser cutting services to save you time and money. Reduce the need for managing multiple sources for laser cut parts.

PART CUT OFF SOLUTIONS ( CNC EDM WIRE CUT )

VM’s skilled EDM specialists use state-of-the-art Wire EDM machines with interchangeable tooling. Wire EDM makes it easy to separate additively manufactured metal parts from build plates while maintaining geometrical accuracy and ensuring assembly readiness

NEAR NEAT SHAPES

Vinay Metals goes beyond standard cut-to-length and slitting by taking the cut metal and creating smaller, more precise pieces that are customized for the end-user. Near net shapes can be square or round or a custom shape, and can be formed through laser waterjet, or cold saw processes, or even by more traditional steps in the leveling and cut-to-length process.

PRECISION COLD SAY CUTTING

Cold saw cutting virtually eliminates the heat affected zones often incurred as part of the plasma cutting process and minimizes labor time and expense. Our cutting process produces square and parallel edges at standard length and width tolerances, flattened and deburred

SAWING

For applications involving nickel, titanium, cobalt, aluminum, alloy steel and stainless steel, the use of metal cutting band saws and cold saws are an excellent choice. These saws are considered less abrasive than other methods, and are capable of cutting solid blocks and panels accurately for clean cuts along the entire material length.

SHEARING

Shearing is the process of cutting sheet metal to size out of a larger roll or flat stock. As the material moves through the shear machine, cutting blades come together in order to fracture the material intoseparate, smaller pieces. This process creates quality clean cuts that can be repeated quickly.

SLITTING

Slitting is the process of cutting wide coils into narrower widths. During the slitting process, the larger width coils are cut into a number of narrower widths as the main coil moves through the slitter. Once cut, each of the finished widths is then recoiled to produce a number of finished, thin coils.

WATER JET CUTTING

A water jet uses a high pressure stream of water combined with a granular additive. As the pressurized mixture passes through a small diameter nozzle, it forms a coherent jet of abrasive/water moving at very high speeds which will erode a narrow line in a stock material.

PROCESSING

BORING

The Boring process is used to enlarge a hole that has been previously drilled out. Also called internal turning, the boring process improves the accuracy the holes’ diameter tolerances

CUSTOM REROLLING

Our precision rerolling process produces rolled strip with extremely tight tolerance. Stainless steel repeatedly passes through our Sendzimir cold reversing mill to achieve measurable gauge reduction. The result is ultra-light, precision rolled strip in thicknesses as low as .0008”

HEAT TREATMENT

Heat treating is the process of heating, holding and then cooling certain metals to improve their structural and physical properties. This changes the internal structure of the metal and may cause the material to become harder and stronger, or softer, and weaker, depending on the method used.

MEASURING

LASER GAUGE MEASUREMENT

Laser gauge measurement allows the machine operator to measure specific parameters of coil, sheet or strip and provide detailed material thickness reports. This can be a valuable means to assess critical component measurements of processed material in order to reduce scrap and to ensure the correct material gauge

ULTRASONIC TESTING

Ultrasonic testing uses beams of high-frequency sound waves to detect flaws, measure thickness and evaluate material properties. Very short, high frequency sound waves with center frequencies or pulses are transmitted into materials to test their thickness or detect internal flaws. The frequencies range from 0.1-15 MHz up to 50 MHz.

Reach us

Call us

+91-9318084108 +91-9318084101

Visit us

Vinay Metals, 124/138, Surya Darshan Bldg, 2nd Khumbharwada Lane, Mumbai – 400004. Maharashtra India.

Mail us

sales@vinaymetals.com